HIGH PRODUCTION CAPACITY WPC DECKING PROFILE COMPLETE EXTRUSION
LINE
For the past few years profile extrusion system which used for PVC
and WPC profile, are developed significantly in the light of
technological improvements. Focusing on higher quality, longer
durability and energy saving systems, as a result of market
circumstance and production conditions. LANGBO MACHINERY targets to
provide the optimal solutions for demand and needs of the industry.
Conical Twin Screw Extruder is designed for the PVC profile application. We target to provide
the optimal solutions for the customer’s special needs with the
advantage of flexibility in material choices, high performance and
long durability.
Features
High flexibility in raw material combinations
Gentle and homogeneous plastification
Barrel with air cooling system
AC motors for low energy consumption
Control panel with color touch screen
Product Range
Screw diameters 51,65,80mm
We offer a wide range of calibration tables, providing an optimal
and tailor-made solution for every need and application.
Features
Motor-driven height and side movement
Motor-driven longitudinal movement
Manuel tilting movement
All parts that are in contact with water is made of SUS304
Product RangeLow maintenance cost
Table length from 4,5 to 14 mt
Focusing on the energy saving system, Lima Extrusion provides LESS
(Lima Energy Saving System) to benefit vacuum energy savings up to
80%.
Vacuum energy savings up to 80%
Vacuum pumps are driven by individual frequency
Inverters in order to use them according to the real need
Low noise level
Closed circuit to save as much water as possible during the
extrusion process
Product Range
Table length from 4,5 to 14 mt
Vacuum pumps can be added upon request
Caterpillar haul-off units, we provide the optimal solutions for
the customer’s needs with the advantage of flexibility in pad
dimensions and track lengths. Our haul-offs are equipped with two
independent tracks with gearboxes with continuous speed adjustment
by inverter.
Features
Flexibility in pad dimensions
Two independent tracks with gearboxes
Speed adjustment by inverter
Product Range
Pad width range from 220 to 500 mm
Tracks length from 1400 to 2000 mm
Extrusion offers two types of cutting units for profile
applications: Saw (TK-series) and guillotine (GK PRO) cutting
systems. Depending on the customer’s preference, we can install
these units in our integrated haul-off and cutting combination or
supply separately. As option, for window sill and similar wide
panel profiles, we also supply cross-cut system (CC PRO) for
cutting profiles into smaller measurements in width. In addition to
these units, our blade cutting unit (BK-series) is ideal for
cutting profiles with a max. height of 8 mm, without any dust and
chips.
Saw Cutter
Features
Different saw dimensions for special profiles
Low maintenance cost
Includes dust absorber unit
Adjustable cutting speed
Cutting width from up to 800 mmProduct Range
Cutting height from 10 to 100 mm
Titling Table Features
Table material is stainless steel
Tilting system is pneumatic
Product Range
Length is 6 mt on standard
Length can be modified upon request
Depending on profile geometry, we can also offer roller-type tables
The complete extrusion consists of following items:
- Conical Twin Screw Extruder:
It is used for melting and stirring plastic material. LANGBO adapts
special screw and barrel type that provide perfect mixing and
homogenous. We use special gear box for the Extruder which has
axial bearings. Transfer the motor to the screw. For minimizing
electricity consumption, we use the famous brand of driving motor
of “SIEMENS” on our Extruder. Automation system designed with PLC
and touch panel controller can be selected.
Our mould designing gives ideal viscosity to melt material for
profile producing. It gives profile or shape to plastic after
processing. All faces the plastic in contact with is polish, so
that frication losses minimized.
The shaped profile that come from mould is subjected to calibration
and cooling processing on the calibration table. The designing of
calibration table varies according to the type and characteristic
of the profile. The area that contacts with water is made of
stainless steel in order to prevent corrosion.
The designing of caterpillar haul-off changes depending on the
contact area that is related to the profile measurement. The
inverter control is standard on all caterpillar haul-off. For this
reason, as the speed can adjusted with respect to material output
rate. The caterpillar haul-off is also capable of making
measurement adjustment through speed control equipment.
In the speedy working condition, profile saw works with high
efficiency in term of cutting frequency. As the saw table and
clamps move synchronously. The saw cuts the profile in required
length.
During the cutting processing, swarf and dust appears, in order to
prevent these in production area, there is a dust collection unit
is integrated in saw cutter. This unit absorbs swarf, dust
effectively and removes to storage.
- Tip-off unit: It operates on pneumatic cylinder.
Our extruder lines allow our clients to produce a wide range of PVC
and WPC profiles with the following specifications:
| MODEL | PROFILE SIZE (mm) | EXTRUDER MODEL | MOTOR POWER(kw) |
| LB-108 | 108 | SJZ51/105 | 18.5AC |
| LB-180 | 180 | SJZ55/110 | 22 AC |
| LB-300 | 300 | SJZ65/132 | 37 AC |
| LB-600 | 600 | SJZ80/156 | 55 AC |
| LB-800 | 800 | SJZ80/156 | 55 AC |
| LB-1240 | 1240 | SJZ92/188 | 110 D |
